8Axis Plasma Tube and H-Beam cutting machine, SDYP-5012
Application:
12000mm/500mm CNC intersecting wire cutting machine is the latest high-efficiency and high-precision pipe, tube and H-beam automatic cutting equipment. It is mainly used for cutting various low carbon steel, stainless steel, copper, aluminum and other pipes. . It can cut the end surface of the round pipe, the intersection of the circular pipe and the plane, and the various round and round pipes, the surface of the round pipe and the spherical surface, the pipe and the curved surface, the H-shaped steel channel steel, the rectangular pipe and the square pipe. The model is beautiful in appearance, compact in structure, stable in operation and easy to operate. The cutting pipe diameter ranges from 30 to 200 mm and the cutting pipe length ranges from 6m.
The components and feature:
- The mechanical part of the machine is mainly composed of a work table, a power chuck and a cutting head.
- The worktable and the power chuck adopt the overall design and mechanically complete machining, so that the longitudinal guide rail and the shaft of the power chuck are kept parallel, which greatly improves the working precision of the machine.
- Two parallel linear guide rails are mounted on the side of the table, and precision racks are mounted between the guide rails. The gears are driven by the drive system on the moving body to realize the longitudinal gear and the rack drive.
4.The power chuck drives the chuck to rotate through the servo motor and the timing pulley, and the work piece is driven by the chuck to realize the forward and reverse rotation.
5.The cutting head is controlled by a dual servo motor for axial and radial deflection. The linkage of these motion axes is controlled by the system to achieve the cutting of the intersecting lines of the tubes.
6. The rotating device of the machine adopts two sets of mutually parallel multi-group chuck drives. When working, it is only necessary to directly hang the pipe to the working platform, and the two sets of chucks are used to automatically set the axis line of the pipe, so that the pipe is loaded and unloaded. Very convenient.
7.The CNC intersecting wire cutting machine is based on a five-axis digital control system. The linkage of multiple motion axes of the entire machine is controlled by the system. The five axes are defined as:
Y-axis: The work piece rotates left and right along its center line.
X axis: The moving body moves left and right along the axial direction of the work piece.
A-axis: The torch is axially yawed around the surface of the work piece.
B-axis: The torch is radially deflected around the cutting point of the work piece surface.
Z axis: The torch is vertically raised and lowered.
The motion axes of the machine are driven by AC servo motors. The system control is controlled by industrial computer, fully digital, with high stability and reliability.
8. All gas circuits are equipped with solenoid valves and regulating valves, which can easily realize artificial intelligence control cutting procedures. An oxygen, gas or plasma source is delivered to the torch through the pipeline. In order to meet the needs of various cutting processes, the gas supply system uses multiple sets of solenoid valves to control the on and off of various air flows. The working pressure of various gases is regulated by a regulator (or a pressure reducing valve).
Main technical parameters of the equipment:
1. Cutting steel pipe specifications
| Cutting the outer diameter of the tube |
30-500mm
|
| Plasma cutting tube thickness |
30mm |
| Cutting pipe length |
12000mm
|
Round tube load
|
4500KGS |
2, Equipment movement axis and range of motion
Movement axis |
Cutting machine shaft number selection |
Activity range
|
| A-axis |
pipe rotation |
axis 360° free rotation
|
| Y-axis |
torch moves horizontally along the axial direction of the pipe |
430mm |
| B-axis |
torch along the axis of the pipe axis |
A=±60° |
| C-axis |
torch rotates along the radial plane of the pipe |
B=±45° |
| Z axis |
Torch vertical lifting axis |
Maximum stroke 300MM |
3, Cutting machine steel pipe loading method
The round tube adopts 4-claw chuck type structure, multiple sets of long-axis roller frame, the active frame drives the maximum pipe weight of 2 tons, and the minimum spacing of the roller frame roller: 400MM (end part),
4, Cutting speed
| Flame cutting speed (optional) |
100-750mm/min |
| Plasma cutting speed |
1000-6000mm/min |
| Movement speed |
10-8000mm/min |
5, the torch repeating positioning accuracy
≤ ± 0.03mm; bus positioning accuracy ≤ ± 0.03mm; groove positioning accuracy ± 0.05 °
6, Equipment power
| No |
Items of Parts |
Specification |
Supplier |
Quantity |
| 1 |
Electrical control cabinet |
ZLQ-XGEC |
EOE |
1 |
| 2 |
Control system |
EOE-01A |
EOE |
1 |
| 3 |
programming software |
With the beveling function |
Shanghai FL |
1 |
| 4 |
The servo driver and Motor |
|
Japan Panasonic servo motor |
6 |
| 6 |
Planetary Reducer |
1:5 |
Japan shimpo |
6 |
| 7 |
The brace of Rotary |
500mm |
EOE |
2 |
| 8 |
Adjustable chuck support |
500mm |
EOE |
3 |
| 9 |
All the head system |
Z and hold the torch |
EOE |
1 |
| 10 |
Y axis 35kg rail |
35 kg |
EOE |
18 |
| 11 |
plasma |
LGK160A |
Huayuan |
1 |
7.Control system features
Industrial control CNC control, powerful
Hardware board interpolation, stable and reliable, simple wiring
Support standard G code, FastPipe, FastFrame and other nesting software
Support manual box operation to improve production efficiency
Supports three operating modes of flame/plasma/demo, easy to switch
You can use the file to set the speed, or use the system to set the speed.
File speed setting supports line speed and composite speed
Automatically introduce pipe diameter, safe and reliable
Display the maximum size of the processing graphics, intuitive and convenient
Graphics can be zoomed in and out
It can be used as a zero return switch, which is simple and convenient.
The starting position of the machining is simple, no need to consider the pendulum axis
Forward and backward in machining, offset back
Parameter backup and parameter restoration.
Optional hole to start cutting, convenient and fast.
Full manual touch screen setting for more convenient operation
8.System performance parameter
l Control number axis: 8-axis 7 linkage
l Control accuracy: up to ±0.001mm
lMaximum running speed: 8000mm/min
9.Configuration instructions
²CPU card: Intel dual-core 8G, IPC-1200A:
² Display: 19-inch high-brightness display:
² Memory: DDR2-IG memory, SATA-250G hard disk:
²External interface: Standard Ethernet interface:
² Motion Control Card: GTS-400 High Performance DSP Connected Track Motion Card:
² Chassis: All steel structure is completely shielded, anti-electromagnetic radiation. Anti-interference. Anti-static.
10.Software features and features description
EOE material software is a universal tube intersection line calculation, nesting and cutting software. The software has the advantages of powerful functions and simple use. Suitable for companies that use pipe frames or fluid pipes. The user only needs to input some basic parameters, the software will automatically calculate the cutting line according to the user's input conditions. Its unique tube part automatic nesting function can make you cut a whole light pipe material at one time. In a multi-section steel pipe, no manual intervention is required. The steel pipe cutting is as convenient and quick as the steel plate cutting. And the automatic discharge of the computer realizes the optimization of the use of the pipe raw materials, which saves the material cost and greatly reduces the cutting time and improves the use efficiency of the cutting machine.
The software can now generate and cut the following types of tube cutting nodes:
1. The pipe is cut vertically or obliquely.
2. The end of the pipe is slotted. You can open the groove of the width and length you require at the end of the pipe according to the parameters you set.
3. Holes of various shapes are opened on the tube. As long as you can use CAD to draw the shape of the hole you want to open (temporarily only supports straight lines. Arc and circle objects), the software can project the shape drawn onto the tube wall to open the same shape of the hole.
4. The tube cut flower function can be cut out on the tube according to the drawing drawn by the user, so as to achieve the purpose of cutting any pattern.
5. Various intersecting wire holes to be opened on the pipe. The software can automatically generate intersecting line holes that need to be opened on the main pipe due to the branch pipe according to the relative position of the main pipe and the branch pipe.
6. Various intersecting wire holes are required to open the tapered pipe on the pipe.
11.Software advantages detailed description
Support TEKLA professional design software 3D round tube entity seamless docking
Ø Automatically name processing code by number
ØAutomatically optimize tekla rough trajectory curve
ØSelect batch output in batches
ØEnd face, hole, slot can be set separately and output once
ØOne-click generation of processing code
Ø Batch generation automatic numbering
Ø Layered display of multiple trajectory curves
Sample Pictures
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